May I ask what dosage the melathion label says to use (for garden pests) and have you tried that concentration in aquarium water for the dips? I would think that dosage might be a good starting point to start playing around with.
I know you are trying the KCl and I really hope that works for you since KCl would make life much easier, but I feel more optimistic about the malathion working. I'm saying this because of the success I had with Dyacide that I wrote about recently for a very resistant tegastes species that I called a "brown bug" (and another organophosphate I used for a fish isopod many years ago). I should add that I have no experience with KCl, though.
The KCL hasn't arrived yet so I just started experimenting with the Malathion, it is a 50% solution mixed with Petroleum distillate. The dosage says two tablespoons per gallon. It is milky white like bayer, but smells absolutely awful.
-First experiment was a five minute soak in 100ml of tank water to 1ml of Malathion. After the soak, a good rinse and then a close observation. Bugs unfazed.
-I placed the same frag back in the bath for 10 more minutes. After the soak I rinsed well and then observed closely - no movement in the bugs.
I cut the frag off the plug, replaced with new plug, and then back in the tank. I don't have a coral qt at the moment, my fish qt is probably not a good place due to copper residue and less than ideal nutrient levels. The frag plug is in a cup of tank water, I'm watching for any movement. I figure if there is no bug movement then the experiment was a success..... fingers crossed.
summary:
100/1 bath of tank water and malathion for 15 minutes was successful (hopefully) in killing the bugs.
Questions:
1) Will the frag survive? The frag showed no signs of distress, no sliming and no immediate run. Will observe and see how the frag does over the next few days.
2) How toxic is the residue of the distillate or malathion in the display? Probably should run carbon after dipping.
If the frag survives and recovers I will have to come up with a process to dip all the frags in the tank at the same time... about 25 small acro frags ranging from a single branch of 1 inch to multi branch 2 inch "mini colony".
My first thought would be to dip corals once a week for maybe five weeks. I have researched and their life cycle is approximately two weeks.