All the responses I've received so far have been very thought-provoking to say the least. It has also reminded me of some details I probably should have included in the beginning, but in my rush to post this I inadvertently forgot about.
The sump is located in my garage on the other side of the tank. The drains run 7-8 feet MAX. I did keep them all at the 1.5" drain size. I toyed with reducing to 1" but wanted the higher flow as advertised not knowing this thing actually wasn't as silent as they claim. This might be something I look into.
My return is running through 3/4" PVC as recommended by some other reefers I know. The pump is running at 100%. There are 2 loc-line nozzles they go to. PVC is maybe 6 feet to first then another 6ish feet to the other.
Before I tore my tank down 2 years ago to reseal and start over, I was running 2 hang-on-back overflows with the U-tube going over the top. This was running a total of 2 1" drains to my sump. This was DEAD silent. I could stand right next to it and it was quiet without needing a freaking gate valve or any other type of valve to adjust, all while using this same return pump on the exact same settings. I wanted to set this up correctly, so I drilled the glass for this overflow. If I knew then what I know now, I would have searched for other options. Being that this was so highly recommended and sold by BRS, I decided on this unit.
@neilp2006 if the EMS overflow will fit the existing holes I drilled without further modifications to the tank, I'll happily look into it. In my quick search, I haven't found that information though will continue to look after I get off work.
When I did try lowering the power from my return, I admittedly don't remember adjusting the gate valve. I'll attempt this tonight and see if I can get better than what I've got now. Running my return at lower power is probably better for the pump anyway.
Even if I can't get this thing dead quiet, what concerns me is the salt creep on the fully closed lid. If I could solve that problem alone I'd be happy. The photo of the salt creep in my original post is only after a few days of running. Not months or longer. A few days. You'd think a closed lid wouldn't have this problem.
The sump is located in my garage on the other side of the tank. The drains run 7-8 feet MAX. I did keep them all at the 1.5" drain size. I toyed with reducing to 1" but wanted the higher flow as advertised not knowing this thing actually wasn't as silent as they claim. This might be something I look into.
My return is running through 3/4" PVC as recommended by some other reefers I know. The pump is running at 100%. There are 2 loc-line nozzles they go to. PVC is maybe 6 feet to first then another 6ish feet to the other.
Before I tore my tank down 2 years ago to reseal and start over, I was running 2 hang-on-back overflows with the U-tube going over the top. This was running a total of 2 1" drains to my sump. This was DEAD silent. I could stand right next to it and it was quiet without needing a freaking gate valve or any other type of valve to adjust, all while using this same return pump on the exact same settings. I wanted to set this up correctly, so I drilled the glass for this overflow. If I knew then what I know now, I would have searched for other options. Being that this was so highly recommended and sold by BRS, I decided on this unit.
@neilp2006 if the EMS overflow will fit the existing holes I drilled without further modifications to the tank, I'll happily look into it. In my quick search, I haven't found that information though will continue to look after I get off work.
When I did try lowering the power from my return, I admittedly don't remember adjusting the gate valve. I'll attempt this tonight and see if I can get better than what I've got now. Running my return at lower power is probably better for the pump anyway.
Even if I can't get this thing dead quiet, what concerns me is the salt creep on the fully closed lid. If I could solve that problem alone I'd be happy. The photo of the salt creep in my original post is only after a few days of running. Not months or longer. A few days. You'd think a closed lid wouldn't have this problem.