Return Pump Plumbing

[DaBrewzer]

Hello All, I am setting up a 180 gallon with sump. (first time sumping) Looking for recommendations/warnings/lessons learned on return pump plumbing back to the tank. I am researching and have seen rigid setups via PVC pipe and valves. I have seen a few with tubing. Will tubing suffice, and if so what type? I am looking to run two returns, one on each end of the 6' tank.

Thanks in advance!

 

[blaxsun]

I like a hybrid setup - mostly rigid that allows for 1-2 feet of flexible tubing.

 

[air_run]

I agree with @blaxsun ...a hybrid setup is a little easier and is more forgiving with plumbing/gluing mistakes and can also provide dampening from vibration from pumps. I posted some pics below of my hybrid/current setup.

Though, my upgrade I am doing all hard plumbing as I like the clean look. I am in the middle of it but, here are some examples of all rigid as well.

My advice, plan it on paper and order extra parts. ...and don't forget to slip the union nuts on before gluing!

Hybrid:







Rigid:

 

[blaxsun]

^ This is how you plumb a tank. *WOW*!

 

[EeyoreIsMySpiritAnimal]

I agree with @blaxsun ...a hybrid setup is a little easier and is more forgiving with plumbing/gluing mistakes and can also provide dampening from vibration from pumps. I posted some pics below of my hybrid/current setup.

Though, my upgrade I am doing all hard plumbing as I like the clean look. I am in the middle of it but, here are some examples of all rigid as well.

My advice, plan it on paper and order extra parts. ...and don't forget to slip the union nuts on before gluing!

Hybrid:

View attachment 2978731

View attachment 2978732

View attachment 2978733

Rigid:

View attachment 2978737

View attachment 2978738

Ok, you've just volunteered to help me plumb my tank!

 

[DaBrewzer]

I agree with @blaxsun ...a hybrid setup is a little easier and is more forgiving with plumbing/gluing mistakes and can also provide dampening from vibration from pumps. I posted some pics below of my hybrid/current setup.

Though, my upgrade I am doing all hard plumbing as I like the clean look. I am in the middle of it but, here are some examples of all rigid as well.

My advice, plan it on paper and order extra parts. ...and don't forget to slip the union nuts on before gluing!

Hybrid:

View attachment 2978731

View attachment 2978732

View attachment 2978733

Rigid:

View attachment 2978737

View attachment 2978738

Wow, that is really cool. Way over my head LOL, but I like the hybrid idea, thanks for that.

 

[RocketEngineer]

On a tank that big, I recommend 3 drains (tank to sump) set up as a Bean Animal configuration (1 siphon, 1 Durso, 1 dry emergency). I tend to use regular rigid PVC for these. For the returns (sump to display) I have used all flex line up to the bulkhead fittings, and a hybrid with a flexible segment in the rigid plumbing, typically near the pump. Your mileage may vary depending on how the tank is set up.

 

[EeyoreIsMySpiritAnimal]

On a tank that big, I recommend 3 drains (tank to sump) set up as a Bean Animal configuration (1 siphon, 1 Durso, 1 dry emergency). I tend to use regular rigid PVC for these. For the returns (sump to display) I have used all flex line up to the bulkhead fittings, and a hybrid with a flexible segment in the rigid plumbing, typically near the pump. Your mileage may vary depending on how the tank is set up.

I'm curious as to why so many suggest a durso for the secondary drain (on a BA setup). IME, the durso style is much noisier than an open channel.

 

[Rham1281]

I run about 12" of black vinyl tubing off my return pump which then meets up to 3/4" PVC tubing which runs up the back to my return bulkhead.

 

[EeyoreIsMySpiritAnimal]

I run about 12" of black vinyl tubing off my return pump which then meets up to 3/4" PVC tubing which runs up the back to my return bulkhead.

3/4" PVC tubing or pipe?

 

[Rham1281]

3/4" PVC tubing or pipe?

Both. It's 3/4 soft tube to 3/4 PVC

 

[vetteguy53081]

Hello All, I am setting up a 180 gallon with sump. (first time sumping) Looking for recommendations/warnings/lessons learned on return pump plumbing back to the tank. I am researching and have seen rigid setups via PVC pipe and valves. I have seen a few with tubing. Will tubing suffice, and if so what type? I am looking to run two returns, one on each end of the 6' tank.

Thanks in advance!

I have mine hard plumbed right up to 6" before pump where I use the barbed fitting and rubber hose. It allows me to remove pump easily for cleaning or exchange.

 

[jepuskar]

I am setting up a 6ft tank now using just 1" black soft tubing from two return pumps. Because of my design I need to use 1 90° barb x barb fitting on the left return, but the right return is just a soft curve with no 90s or 45s.

No unions or anything. I am not going to try and predict or plan for 6 months from now. I'll deal with any additions then.

 

[DaBrewzer]

All great suggestions, thank you. I plan to use 1 1/2" pvc for the drains into the sump. Because it is an Eshopps sump there is about 18" of corrugated/flexible tubing attached to the sump so that will reduce the drains down from 1 1/2". On the return from the single pump to the tank I was considering just using flexible tubing with a Y and two inline check valves. Once I have the hard pipe drains in place I can scope out if 3/4" PVC would work. I did read that tubing off the pump is great for reducing vibrations, so that is definitely in the plan.

Thanks again all, really appreciate it.

 

[RocketEngineer]

All great suggestions, thank you. I plan to use 1 1/2" pvc for the drains into the sump. Because it is an Eshopps sump there is about 18" of corrugated/flexible tubing attached to the sump so that will reduce the drains down from 1 1/2". On the return from the single pump to the tank I was considering just using flexible tubing with a Y and two inline check valves. Once I have the hard pipe drains in place I can scope out if 3/4" PVC would work. I did read that tubing off the pump is great for reducing vibrations, so that is definitely in the plan.

Thanks again all, really appreciate it.

I would avoid the corrugated plumbing as the water flowing over the ripples is likely to be a source of noise. Some noise is unavoidable but most folks like their tanks fairly quiet

Also, check valves are pretty much useless, especially in a bio diverse system, because all it takes to prevent them working in one invert/sponge/feather duster worm growing on the valve seat to keep it from closing. It’s safest to simply design the system to not require them by having enough volume in the sump to handle all that drains out during a pump outage.

 

[Gatorpa]

I'm curious as to why so many suggest a durso for the secondary drain (on a BA setup). IME, the durso style is much noisier than an open channel.

The durso I’ve had were always silent.

Check the pin hole on the top and make sure it’s not clogged if you hear it sucking air.

 

[Gatorpa]

All my prior tanks were vinyl tubing. Current one came with pre fitted PVC save the last 2 feet or so on the return pump.

 

[BeanAnimal]

I'm curious as to why so many suggest a durso for the secondary drain (on a BA setup). IME, the durso style is much noisier than an open channel.

The down turned intake silences the flow in the partially filled standpipe. The air intake is situated so that if it (or the hose connected to it) becomes submerged, the standpipe will turn into a fill siphon... One of the the "fail-safe" mechanisms of the overflow design.

 

[DaBrewzer]

On a tank that big, I recommend 3 drains (tank to sump) set up as a Bean Animal configuration (1 siphon, 1 Durso, 1 dry emergency). I tend to use regular rigid PVC for these. For the returns (sump to display) I have used all flex line up to the bulkhead fittings, and a hybrid with a flexible segment in the rigid plumbing, typically near the pump. Your mileage may vary depending on how the tank is set up.

Thank you, follow up question, what type of flex did you use?

 

[DaBrewzer]

I would avoid the corrugated plumbing as the water flowing over the ripples is likely to be a source of noise. Some noise is unavoidable but most folks like their tanks fairly quiet

Also, check valves are pretty much useless, especially in a bio diverse system, because all it takes to prevent them working in one invert/sponge/feather duster worm growing on the valve seat to keep it from closing. It’s safest to simply design the system to not require them by having enough volume in the sump to handle all that drains out during a pump outage.

That's good advice, hadn't thought about critters getting into the pipes